Smart Facilities AI

For plant operations, production, process, controls, quality, reliability, maintenance, and water-operations teams across manufacturing sites, process facilities, water utilities, and pump stations.

Optimize production with guidance from the systems you already use.

Smart Facilities uses BiaSense to connect approved data already available across controls and operating systems. Bia helps teams understand production constraints, emerging equipment issues, and the evidence behind the next action without replacing trusted controls.

Facility intelligenceA connected view of the operating environment.

Video reference from the older BiaTech site, reframed for facility-level digital twin and operational awareness.

What this helps you decide

Find what is limiting output, protect equipment availability, and focus operator attention.

When control, quality, maintenance, utility, and planning views remain separate, operators spend valuable time assembling context instead of improving the production plan.

  • Production optimizationIdentify process constraints, quality losses, and inefficient energy or chemical use that affect throughput and operating consistency.
  • Equipment reliabilityBring vibration and other condition signals, operating history, and maintenance context together to identify emerging issues and prioritize attention.
  • Operating actionGive supervisors and operators a clear explanation of the issue, supporting evidence, and next action to consider; the operating team decides.
SCADAMESHistorianCMMSCamerasControls

BiaTech decision workflow

Turn operational evidence into a traceable decision.

Each application uses the same common platform, configured around the workflow, customer data boundaries and engineering context.

01

Connect

Read live operating context from existing systems.

02

Contextualize

Compare current behavior against physics and process expectations.

03

Model

Surface the constraint, evidence and recommended next action.

Operational outcomes

Agree on the operating scoreboard before the pilot begins.

Throughput
Equipment availability
Quality losses
Energy and process efficiency

Fit with the customer environment

Complement industrial systems that already work.

Connects with PLC, SCADA, historian, MES, CMMS, camera and asset-management data while proven control systems remain in place.

  • Operator- and engineering-approved outputs
  • Edge, on-premises or private-cloud options
  • Customer-controlled data and deployment boundaries
  • Shadow-mode validation before operational use

Focused proof - Smart Facilities

Prove one operating decision before scaling.

We will help determine whether it fits a focused, paid proof of value.

Start a pilot conversation

No proprietary data is required for the first conversation.